Medium Voltage Products

Medium Voltage Cable Dimensions Reference Guide

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28

Medium Voltage Products

General Tips & Instructions When Installing Joints and Terminations

Tips and instructions

  • This product should be installed by competent personnel familiar with electrical equipment and safe operating practices.
  • Part contained in the kits should be visually inspected for possible damage and installed in accordance with the installation instructions. These instructions are not intended as a substitute for adequate training and experience in good safety practices.
  • Always keep the work area and cables as clean as possible.
  • Use a “clean burning” torch, e.g. A Propane gas torch which does not have any deposits of conductive contaminants.
  • Adjust the torch to a soft blue flame with an orange/yellow tip, “pencil-like” blue flame should be avoided.
  • Keep the torch aimed in the shrink direction to pre-heat the material.
  • Always apply the heat circumferentially around and outwards on all tubes, this ensures correct heat application which results in the correct material wall thickness.
  • As the heatshrink has a very thick wall the torch/flame has to be moved continuously to ensure proper shrink and avoid damage due to overheating in one place.
  • Shrink the tubing and molded parts as recommended and indicated in the instructions.
  • If the tubing needs to be cut, always wait until the tubing has cooled down and then cut with a sharp knife ensuring that there are no jagged edges on the tube.
  • Once shrunk, all of the tubing should be smooth and free of any wrinkles.

    • Signs of wrinkles indicates incorrect heating and possibly air entrapment.

  • Read all instructions carefully before commencing.

Cable Preparation Tips

  • Cable ends should have been sealed (End Caps) and checked for moisture before proceeding with any work.
  • Always keep the cable outer sheath clean and free from dust and mud.
  • Take extreme care not to nick or cut the core insulation when removing the outer sheath, copper tape screen and semi-conductive layer on a XLPE cable.
  • Do not nick or cut the paper core insulation when removing the belt papers on PILC cable.
  • Ring cuts on the copper tape screen and semi-conductive core screen must leave smooth edges (not jagged). Never cut too deep when ring cutting the semi-conductive screen layer on an XLPE cable.
  • Tiny nicks in the XLPE insulation and persistent carbon particles can be removed by lightly abrading with non-conductive silver oxide abrasive paper.

    • Always abrade circumferentially around the core insulation.

  • Only use the pre-soaked cleaning cloth/wipes supplied.
  • When cleaning the XLPE insulation take extreme care not to wipe the semi-conductive layer as this will contaminate the XLPE surface.
  • Clean and de-grease all surfaces that will come into contact with mastic and tubing.
  • Take extreme care not to nick or cut the cable insulation when removing the lead sheath and metalised screen paper of a PILC cable.
  • Always leave a slight “bell” at the ring cut-off on the lead sheath of a PILC cable.
  • Take care not to over bend any of the cable cores to avoid the paper screen or paper insulation cracks.
  • Always clean and abrade the surfaces of the lead sheath, to remove the oxidised layer, prior to installing any earthing to the lead sheath.

74 Technology Crescent, Klipriver Business Park, Klipriver

Tel: 011 868 3783  Fax: 011 868 3773

E-mail: office@airshrinksa.co.za Website: www.cip-airshrink.co.za

29

Medium Voltage Products

Medium Voltage Cable Joints (12 – 36kV)

CMJ/CMJM

Technical Data

Test requirements for PILC and XLPE cable joints in accordance with IEC 60055-1 and SANS 60502-4

TEST Rated Voltage Uo/U kV REQUIREMENTS
6,35/11 12,7/22 19/33
Humidity and salt fog (1,25 Uo) 7,94 15,9 23,8 No Failure or flashover.
No more than three trips
No substantial damage
Partial discharge (1,73Uo) , N/A to PILC 11 22 33 Maximum Partial Discharge: 10pC
Thermal cycles – XLPE (2,5Uo) 15,9 31,8 47,5 No Failure or flashover
Thermal cycles – PILC (1,5Uo) 9,5 19,1 28,5 No Failure or flashover
A.C. withstand 15 min (2,5Uo) 15,9 31,8 47,5 No Failure or flashover
A.C. withstand 500h (2,5Uo) 15,9 31,8 47,5 No Failure or flashover
A.C. withstand 1 min (4,0Uo) 25,4 50,8 76,0 No Failure or flashover
A.C. withstand 5 min (4,5Uo) 28,6 57,2 85,5 No Failure or flashover
Impulse (peak) Voltage (10+VE and 10-VE) – Before Thermal cycle 95 150 200 No Failure or flashover
Impulse (peak) voltage (10+VE and 10-VE) – After thermal cycle 95 150 200 No Failure or flashover
Impact test (Ambient Temp)
Insulation resistance before and after test		 PILC – 10MΩ
XLPE – 1GΩ		 No Failure or flashover
Thermal Short circuit, Phase to Earth/Screen 10kA for 1 Sec No Failure or flashover

Order Information – Joint Selection Guide

Description

CiP offers a range of heatshrink cable joints designed for use on 12 – 36kV, 1 and 3 core PILC and XLPE cables. All kits meet the requirements of NRS 053 : 2008, IEC 60055-1 and SANS 60502-4. All kits comprise state of the art high quality components, each clearly marked in relation with a well illustrated instruction manual. This allows for ease of installation.

 

Features

  • Superior resistance to UV and weathering
  • Covers a wide range of sizes
  • Unlimited shelf life
  • Excellent sealing capabilities
  • Enhanced electrical, environmental & mechanical performance
  • Well illustrated instruction manual
  • All kits suitable for armoured and unarmoured cables

 

Other Accessories

  • Torque shear connectors

    • – See page 43

  • Cable stripping tool (Semicon/XLPE cable)

ASSWS76

74 Technology Crescent, Klipriver Business Park, Klipriver

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E-mail: office@airshrinksa.co.za Website: www.cip-airshrink.co.za

30

Medium Voltage Products

Medium Voltage Cable Terminations (12 – 36kV)

CMT

Description

CiP offers a range of indoor and outdoor heatshrink cable terminations designed for use on 12-36kV, 1 and 3 core PILC and XLPE cables. All kits meet the requirements of NRS 053:2008, IEC 60055-1 and SANS 60502-4.
All kits comprise state of the art high quality components, each clearly marked in relation with a well illustrated instruction manual, this allows for ease of installation.

 

Features

  • Superior resistance to UV and weathering
  • Covers a wide range of sizes
  • Unlimited shelf life
  • Excellent sealing capabilities
  • Enhanced electrical, environmental & mechanical performance
  • Well illustrated instruction manual
  • All kits suitable for armoured and unarmoured cables

Other Accessories

  • Torque shear lugs – See page 43
  • Polypropylene cable clamps
    • CLAMP/50-95SNW
    • CLAMP/75-100SNW
  • Cable stripping tool (Semicon/XLPE cable)

ASSWS76

Technical Data

Test requirements for PILC and XLPE cable Terminations in accordance with IEC 60055-1 and SANS 60502-4

TEST Rated Voltage Uo/U kV REQUIREMENTS
6,35/11 12,7/22 19/33
Humidity and salt fog (1.25 Uo) 7,94 15,9 23,8 No Failure or flashover
No more than three trips
No substantial damage
Partial discharge (1,73Uo) N/A to PILC 11 22 33 Maximum Partial Discharge: 10pC
Thermal cycles – XLPE (2,5Uo) 15,9 31,8 47,5 No Failure or flashover
Thermal cycles – PILC (1,5Uo) 9,5 19,1 28,5 No Failure or flashover
A.C. withstand 15 min (2,5Uo) 15,9 31,8 47,5 NO Failure or flashover
A.C. withstand 500h (2,5Uo) 15,9 31,8 47,5 No Failure or flashover
A.C. withstand 1 min (4,0Uo) 25,4 50,8 76,0 No Failure or flashover
A.C. withstand 5 min (4,5Uo) 28,6 57,2 85,5 No Failure or flashover
Impulse (peak) Voltage (10+VE and 10-VE) – Before Thermal cycle 95 150 200 No Failure or flashover
Impulse (peak) Voltage (10+VE and 10-VE) – After thermal cycle 95 150 200 No Failure or flashover
Impact test (Ambient Temp)
Insulation resistance before and after test		 PILC – 10MΩ
XLPE – 1GΩ		 No Failure or flashover
Thermal Short circuit, Phase to Earth/Screen 10kA for 1 Sec No Failure or flashover

74 Technology Crescent, Klipriver Business Park, Klipriver

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31

Medium Voltage Products

Screened Front and Rear Separable Connectors

24/36kV, 630A, Interface C,

35-500mm²

AQT3-24/630K Front Connector

AHT3-24/630K Rear Connector

Description

Screened front T and rear connectors are suitable for use on cable branch boxes, ring main units (switchgear) transformers, motors and cable to cable connections.

 

Features

  • Every connector is suitably tested and QC passed prior to dispatch (AC withstand and partial discharge)
  • EPDM for increased safety
  • Cable adaptor manufactured of stress reducing material to balance the electric field at the cable crossing
  • Meet the requirements of standard IEC 60502. KEMA Report No. 70951914-TDT09-72776A
  • All 3 core installations require a suitable Tri-Furcating kit
  • T-body allows for a cost effective upgrade if required, fit rear connector only

 

Other Accessories

  • Torque Shear lugs (centre)

    • – see page 43

  • Cable stripping tool (Semicon/XLPE cable)
  • Test Probe
  • 400A Installation

Kit Contents (Front Connector)

Item Description  Qty
 1. Front Connector Body 3
2. Insulating Plug 3
3. Cable Adaptor 3
4. Screen Cover 3
5. Bolt 3
6. Earthing Wire 3
7. Semi-conductive Tape 1
8. Abrasive Paper 1
9. Lubricant 1
10. Tube Spanner/Fixing Tool 1
11. Cable Stripping Ruler 1
12. Dielectric Tissue 9
Installation Sheet 1
Certificate of Conformity 1
Packing list 1
Factory test record  1

 

74 Technology Crescent, Klipriver Business Park, Klipriver

Tel: 011 868 3783  Fax: 011 868 3773

E-mail: office@airshrinksa.co.za Website: www.cip-airshrink.co.za

32

Medium Voltage Products

Screened Front and Rear Separable Connectors

Order Information

Separable Connector Voltage
Type Product Code
T-Front AQT3-24/630K-Z 24kv
Rear AHT3-24/630K-Z 24kv
T-Front AQT3-36/630K-Z 36kv
Rear AHT3-36/630K-Z 36kv

Kit Contents (Rear Connector)

Item Description  QTY
 1. Rear Connector Body 3
2. Cable Adaptor 3
3. Linking Rod 3
4. Bolt 3
5. Earthing Wire 3
6. Semi-conductive Tape  1
7. Abrasive Paper  1
8. Dielectric Tissue 9
9. Lubricant  1
10. Cable Stripping Ruler 1
  Installation Sheet 1
  Certificate of Conformity  1
  Packing list  1
  Factory test record 1

 

Substitute “Z” with the number as indicated in the cable adaptor selection chart below, this represents the most suitable cable size and dimensions.

“Z” Cable Size (mm²)

Cable Adaptor

           Range (mm)                                                      ID (mm)
24kv      
35 35 16 – 22 13.5
50/70 50 – 70 19 – 25 16.5
95/120 95 – 120 22 – 28 19.5
150/185 150 – 185 25 – 30 22.5
240 240 27 – 32 24.5
300 300 30 – 35 27.5
36kv
 35/70 35 – 70 24 – 28 20
95/150 95 – 150 28 – 33 25
185/240 185 – 240 33 – 38 30
300/400 300 – 400 39 – 43 35
500 500 44 – 50

40

 

74 Technology Crescent, Klipriver Business Park, Klipriver

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33

Medium Voltage Products

Screened Front and Rear Separable Connectors

AHY5WZ – Rear Separable Connector Body C/W Surge Arrester

Order Information and Technical Data

Description

24kV

AHY5WZ-34/90-24

36kV

AHY5WZ-51/134-3
System Nominal Voltage (kV rms) 20 40.5
Rated Voltage (kV) 34 51
Continuous Operation Voltage (kV) 27.2 40.8
5kA Lightning Impulse
Current Residual Voltage(kV)		 ≤ 90 ≤ 134
At D.C 1mA Voltage U1mA (kV) ≥ 48 ≥ 73
Leaking Current at D.C. 0.75 U1mA (μA) ≤ 50 ≤ 50
2ms Rectangular Current Withstand (A) 150 400
A.C. Withstand Voltage Test for EPDM Housing (5min) (kV) 54 81

 

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34

Medium Voltage Products

Conductive Breakout Boots

ABR

Technical Data

Properties Test Methods Typical Values
Operating Temperature (°C) IEC 216 – 55 to 105
Tensile (MPa) ASTM D > 12
Elongation (%) ASTM D > 250
Aged Tensile(MPa) 120°C x 168hrs ASTM D > 10
Aged Elongation (%) 120°C x 168hrs ASTM D > 200
Volume Resistance (Ω.cm) IEC 93 104 max.
Dielectric Strength (kV/mm) IEC 243 > 15

Description

ABR are made from a semi-conductive cross-linked polyolefin compound. A mastic layer affords an environmental seal and protection of the termination.
 

Features

  • Shrink Ratio 2.5 : 1
  • Operating temperature – 55 to 105°C
  • UV stable
  • Environmental seal
  • Colour – Black
  • Minimum shrink temperature 110°C

 

Applications

  • Semi-conductive breakout boots provide effective conductive screen and sealing protection to cable terminations up to 36kV

Hot Melt Adhesive
A – 50mm / B – 25mm

Dimensions

Product Body Diameter (D) Finger Diameter (l) Full length (L)/
Finger length (F)
Expanded Recovered Expanded Recovered
ABR60/24-3 60 24 25 8 183/45
ABR80/36-3 80 36 35 11 200/50
ABR95/38-3 95 38 35 11 200/50
ABR110/50-3 110 50 46 17.5 225/65
ABR125/55-3 125 55 55 20 225/65
ABR140/68-3 140 68 62 26 280/80

NOTE: All dimensions in mm

74 Technology Crescent, Klipriver Business Park, Klipriver

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35

Medium Voltage Products

Anti-Track Tubing

AAT

Description

AAT is specially designed to provide high creep resistance and non-tracking properties for indoor and outdoor terminations.

 

Features

  • Shrink Ratio 3 : 1
  • Halogen Free
  • High creep resistance and anti-tracking properties
  • Colour — Red/Brown
  • Minimum shrink temperature 110°C

 

Applications

  • Indoor and Outdoor terminations up to 36 kV
  • Indoor and Outdoor Medium voltage switchgear
  • Medium Voltage Busbar Insulation

Technical Data

Properties Test Methods Typical Values
Tensile (MPa) ASTM D 638 > 11
Elongation (%) ASTM D 638 > 400
Aged Tensile (MPa) ASTM D 2671
(120°C x 168 hrs)		 > 13
Aged Tensile (MPa) ASTM D 2671
(120°C x 168 hrs)		 > 350
Dielectric Constant IEC 250 3.0 (max)
Tracking Resistance ASTM D 2303 3.75kV, 1hr
Dielectric Strength (kV/mm) IEC 243  >15
Copper corrosion ASTM D 2671
(120°C x 168 hrs)		 No Corrosion
Cold Bend ASTM D 2671
(-40°C x 4 hrs)		 No Cracking

 

 

Dimensions

Product Inside Diameter (mm) Wall Thickness Recovered
(mm)		 Reël Length (m)
Supplied Recovered
AAT30/10 30 10 3.0 15
AAT38/12 38 12 3.0 15
AAT49/16 49 16 3.0 15
AAT55/18 55 18 3.0 15
AAT65/21 65 21 3.0 15
AAT76/38 76 38 3.0 15

 

74 Technology Crescent, Klipriver Business Park, Klipriver

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36

Medium Voltage Products

Anti-Track Rain Sheds

AAS

Description

AAS is made from a crosslinked polyolefin anti-tracking compound and with an anti-track weather resistant mastic. The product has excellent ageing and weathering characteristics.

 

Features

  • Shrink Ratio minimum 2 : 1
  • Good weatherability
  • Excellent tracking and ageing resistance
  • Colour — Red/Brown
  • Weather resistant mastic layer
  • Minimum shrink temperature 110°C

 

Applications

  • Outdoor Medium Voltage cable terminations

Technical Data

 

Properties Test Methods Typical Values
Tensile (MPa) ASTM D 2671 > 12
Elongation (%) ASTM D 2671 > 300
Aged Tensile(MPa)   120°C x 168 hrs ASTM D 2671 > 8.5
Aged Elongation(%) 120°C x 168 hrs ASTM D 2671 > 200
Dielectric Constant IEC 250 3.0
Tracking Resistance IEC D 2303 3.75kV, 1hr
Volume Resistance (Ω.cm) IEC 93 1014 max.
Dielectric Strength (kV/mm) IEC 243 > 15
Copper Corrosion     120°C x 168hrs ASTM D 2671 No Corrosion
Cold Bend                      – 40°C x 4 hrs ASTM D 2671 No Cracking

Dimensions

Product D2 D1
(mm)		 Height (H)
mm		 Wall Thickness (WT) mm
Expanded
ID (mm)		 Recovered
ID (mm)
AAS35/12 35 12 95 18 3
AAS48/20 48 20 120 21 3
AAS60/20 60 20 120 21 3
AAS75/30 75 30 140 25 3
AAS100/35 100 35 140 35

3

 

74 Technology Crescent, Klipriver Business Park, Klipriver

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37

Medium Voltage Products

Flexible Un-screened Silicone Bushing Boot

CSB1

Technical Data

Properties Test Methods Typical Values
Breakdown Strength (kV/mm) IEC 243 ≥ 20
Broken Extension Rate (%) ASTM D 2671 ≥ 300
Tensile Strength (MPa) ASTM D 2671 ≥ 6
Volume Conduct Rate (Ω.m) IEC 93 ≥ 1014
Maximum System Voltage (kV)   17.5

 

Description

These are pre-molded un-screened silicone insulating bushing boots to be used on switchgear and transformer connections up to 17.5 kV. Its main function is to protect, insulate and seal, thus improving the Phase-to-Phase and Phase-to-Ground insulation. It further protects against flashover where air clearances are insufficient.

 

Features

  • Simple and easy to install
  • Unique bushing adaptor/connection provides superior moisture ingress protection
  • Outstanding resistance to weathering and tracking
  • Extended shelf life
  • Meets IEC60502-4 and GB12706.4-2002 standards
  • Easy to remove and re-install
  • No specialised tools required
  • Immediate energizing after installation

Dimensions

NOTE: All Dimensions in mm

74 Technology Crescent, Klipriver Business Park, Klipriver

Tel: 011 868 3783  Fax: 011 868 3773

E-mail: office@airshrinksa.co.za Website: www.cip-airshrink.co.za

38

Medium Voltage Products

Flexible Un-screened Silicone T-Shaped Bushing Boots

AUSCC

Technical Data

Properties Test Methods Typical Values
Breakdown Strength (kV/mm) IEC 243 ≥ 20
Broken Extension Rate (%) ASTM D 2671 ≥ 300
Tensile Strength (MPa) ASTM D 2671  ≥ 6
Volume Conduct Rate (Ω.m) IEC 93 ≥ 1014
Maximum System Voltage (kV) 17.5

 

Dimensions

NOTE: All dimensions in mm

Description

These are insulated T-shaped (right angled) pre-molded un-screened silicone bushing boots suitable for use on 12kV Type “C” 630A bushings. It has a very compact profile making it suitable for use in compact gas-insulated secondary switchgear where the spacing between bushings is significantly reduced. The premolded shape ensures optimal/full contact over the entire Type “C” bushing profile thus improving its ability to eliminate unwanted leakage currents.

 

Features

  • Quick and easy to install
  • Easy to remove and re-install
  • No specialized tools required
  • Compact profile provides for greater air clearances (P-P & P-E)
  • In accordance with requirements of NRS012 / NRS053
  • Non tracking elastomeric housing offers excellent erosion resistance, dielectric properties and environmental resistance
  • No slip/slide off the Type “C” bushings once installed
  • Suitable to be used with all indoor terminations
  • Accommodates bulky torque shear lugs

 

Applications (12 kV only)

  • Compact SF6 gas-insulated secondary switchgear (RMU’s and Type B minisubstations)
  • Metal box filled with air
  • Distribution tranformers
  • CT – VT metering units

74 Technology Crescent, Klipriver Business Park, Klipriver

Tel: 011 868 3783  Fax: 011 868 3773

E-mail: office@airshrinksa.co.za Website: www.cip-airshrink.co.za

39

Medium Voltage Products

Anti-Tracking Right Angle and Straight Boots (Heat shrinkable)

AHMR & AHMS

Description

AHMR right angled and AHMS straight anti-tracking heat shrinkable bushing boots are used for insulating bushings on switchgear and transformers. Its function is to protect, insulate and seal. It further protects against flash over where air clearances are insufficient.

 

Features

  • UV resistant
  • Resistance to harsh weather and environmental conditions
  • Red mastic inner lining offers reliable protection against moisture ingress
  • Anti-tracking properties
  • Minimum recovery temperature 110°C

Technical Data

Properties Test Methods Typical Values
Tensile Strength (MPa) ASTM D 2671 ≥ 12
Tensile Strength after Thermal Aging (MPa) ASTM D 2671/120°C, 168 hrs ≥ 85
Ultimate Elongation (%) ASTM D 2671 ≥ 300
Ultimate Elongation after Thermal Aging (%) ASTM D 2671/120°C, 168 hrs ≥ 200
Dielectric Strength (kV/mm) IEC 243 ≥ 15
Volume Resistance (Ω.m) IEC93 ≥ 1014
Tracking Resistance ASTM D 2303/3.75 kV, 1 hr Pass
Water Absorption (%) ISO 62  ≤ 1
Flammability (oxygen index) ISO 4589 ≥ 25
Copper Corrosion ASTM D 2671/120°C, 168 hrs No Corrosion
Cold Bend ASTM D 2671/-40°C, 4 hrs No Cracking

 

Dimensions

Product As supplied (mm) After recovery (mm)
D1
(Min.)		 D2
(Min.)		 D1
(Max.)		 D2
(Max.)		 L1
(Nom.)		 L2
(±10%)		 L
(±10%)		 W1
(±10%)		 W2
(±10%)
AHMR80/36 80 35 36 18 170 125 4.2 3.5
AHMR80/50 80 50 36 18 170 125 3.8 3.5
AHMR80/50A 80 50 36 27 160 140 3.8 3.5
AHMR95/70 95 70 38 28 160 140 4.2 4.8
AHMR145/68 145 68 72 34 215 140 4.0 4.0
AHMS80/34 80 34 35 20 145 30 220 3.2 3.2
AHMS80/58 80 58 35 20 145 30 220 3.2 3.2
AHMS140/90 140 90 65 33 155 40 320 4.0 4.0

Note: D1 and D2 are inner diameter

 

74 Technology Crescent, Klipriver Business Park, Klipriver

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40

Medium Voltage Products

Heat Shrinkable Busbar Insulation Tubing

ABTM – Medium Wall
ABTH – Heavy/Thick Wall

Technical Data

Properties Test Method                 Typical Values
Fluid Resistance MIL-DTL-23053-4 Pass
Tensile (MPa) ASTM D 2671 (≥10mPa) ≥ 14
Elongation (%) ASTM D 2671 (≥300%) ≥ 600
Longitudinal Shrinkage (%) ASTM D 2671 (0 – 10%) 5
Heat aging: Tensile (MPa)
llllllllllllllllllll: Elongation (%)		 120°C, 168 hrs (Remain 70%)
(Min 100%)		 > 14
574
Low Temperature Properties ASTM D 2671 (-40°C, 4 hrs) No Cracking
Water Absorption (%) IEC 60684-2 (25°C, 24hrs) < 0.3
Copper corrosion UL 224 No Corrosion
Flammability (Oxygen Index) IEC 4589 (≥25) 26
Dielectric Strength (kV/mm) IEC 243 ≥ 18
Dielectric Constant IEC 250 ≤ 3.5
Volume Resistance (Ω.cm) IEC 93 ≥ 1014
Heat Shock ASTM D 2671 No cracking, flowing, dripping
Density (g/cm³) IEC 60684-2 1.3
Corrosion Resistance UL224 (Copper 120°C, 168hrs) No Corrosion

 

Description

ABTM/ABTH is produced from specially formulated radiation cross-linked halogen free compounds and provides a high resistance to tracking and arcing, this enhances the insulation properties of busbars in switchgear and substations.

 

Features

  • Flexible to ensure ease of installation
  • Shrink Ratio 2.5:1
  • Excellent tracking resistance & insulation
  • Halogen Free
  • Superior resistance to UV and weather conditions
  • Colours – Red
  • Minimum fully recovered shrink Temperature, 120 °C

 

Applications

  •  Suitable for applications in LV and MV(36kV) switchgear and electrical equipment.

Dimensions

Product Inside Diameter (mm) Wall Thickness (mm)(WT)
 Reël
Length
  Supplied Recovered Recovered (m)
Medium wall
ABTM15/6 15 6 2 30
ABTM30/12 30 12 2.3 30
ABTM40/16 40 16 2.5 30
ABTM50/20 50 20 2.5 15
ABTM65/25 65 25 2.5 15
ABTM75/30 75 30 2.6 15
ABTM100/40 100 40 2.8 15
ABTM120/50 120 50 2.8 15
Thick wall
ABTH25/10 25 10 4 15
ABTH40/16 40 16 4 15
ABTH65/25 65 25 4 1.5 m length
ABTH75/25 75 25 4 1.5 m length
ABTH95/30 95 30 4 1.5 m length
ABTH125/40 125 40 4.2 1.5 m length
ABTH180/58 180 58 4.2 1.5m length

74 Technology Crescent, Klipriver Business Park, Klipriver

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41

Medium Voltage Products

Heat Shrinkable Busbar Insulation Tape

ABIT

Technical Data

Properties Test Method Typical Values
Tensile (MPa) ASTM D 2671 ≥ 11.8
Elongation (%) ASTM D 2671 ≥ 550
Heat Ageing: Tensile (MPa)
llllllllllllllllllllll: Elongation (%)		 120°C, 168 hrs
s		 > 10
> 450
Dielectric Strength (kV/mm) IEC243 ≥ 20
Water Absorption (%) ISO 62 / 23°C, 14 days < 0.5
Copper Corrosion ASTM D 2671 (120°C, 168 hrs) No corrosion
Flammability ASTM D 2671 Self-extinquishing in 60 sec
Dielectric Constant IEC 250 ≤ 3.5
Volume Resistance ( Ω.cm) IEC 93 > 1013

Dimensions

Product Width of Tape (mm) Wall Thickness (mm) Reël Length
Supplied Recovered (m)
ABIT-1 25 1 10
ABIT-2 50 1 10
ABIT-4 100 1 10

 

Description

ABIT is manufactured from radiation cross-linked polyolefin and consists of a dual layer structure, insulation material and hot melt adhesive. This design enables the tape to provide effective electrical insulation and shock protection for busbars up to 36kV.

 

Features

  • Shrink Ratio 30%
  • Operating temperature -55 to 105°C
  • Colours – Red
  • Minimum fully recovered shrink temperature, 100°C
  • Very flexible for ease of installation
  • Excellent tracking resistance & insulation properties.
  • Superior resistance to UV and weathering

 

Applications

  • Busbar insulation for LV of MV applications

74 Technology Crescent, Klipriver Business Park, Klipriver

Tel: 011 868 3783  Fax: 011 868 3773

E-mail: office@airshrinksa.co.za Website: www.cip-airshrink.co.za

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Medium Voltage Products

Lugs and Connectors – Torque Shear

ATSL and ATSC

Description

ATSL and ATSC are mechanical torque shear lugs and connectors designed for use in low and medium voltage applications. The product consist of an aluminium electro tin plated body with brass shear bolts and the range covers conductor sizes 16mm² to 400mm² . The lugs are suitable for indoor and outdoor applications and are available with different palm hole sizes to accommodate M12 and M16 bolts.

 

Features

  • Torque controlled shear off bolts guarantee excellent electrical connection
  • Suitable for a wide range of applications and accommodate most types of conductors, shapes and materials
  • Installation requires no expensive crimp tools, standard socket or wrench is suitable (hex bolts)
  • Solid palm (no inspection hole) eliminates ingress of moisture
  • Grooved inner barrel contact surface compliments shear bolt action to ensure good electrical connection
  • Once bolt has been sheared it cannot be removed
  • Complies to IEC 61238-1 class A & B, BS EN 50483-6 : 2009

Applications

  • Suitable for use on low and medium voltage joints and terminations

Dimensions

Product Conductor Size (mm²) Nr. of Bolts Dimensions (mm)
L1 L2 D1 D2 T P B

Lugs

 ATSL16/70/12B2 16-70 2 90 49.5 23 11 8 13 13
ATSL25/95/12B1 25-95 1 74 30 24 13 10 13 13
ATSL25/95/16B1 25-95 1 74 30 24 13 10 13 17
ATSL50/150/12B2 50-150 2 108 58 28 16 12 17 13
ATSL95/240/12B2 95-240 2 129 70 34 20 13 17 13
ATSL95/240/16B2 95-240 2 129 70 34 20 13 17 17
ATSL185/400/12B2 185-400 2 174 100 44 27 16 22 13
ATSL185/400/16B2 185-400 2 174 100 44 27 16 22 17

Connectors

 ATSC10/35B2 10-35 2 45 20 19 8 9
ATSC16/70B4 16-70 4 106 50 23 11 13
ATSC25/95B2 25-95 2 65 30 24 13 13
ATSC50/150B4 50-150 4 135 65 28 16 17
ATSC95/240B6 95-240 6 149 72 34 20 17
ATSC185/400B6 185-400 6 218 106 44 27 22

Centre Lugs

 ATSLC25/95B2 25-95 2 109.5 44 23 12.4 13 8 17.5
ATSLC70/240B2 70-240 2 115 58 33 20.4 12 10 16.5

 

74 Technology Crescent, Klipriver Business Park, Klipriver

Tel: 011 868 3783  Fax: 011 868 3773

E-mail: office@airshrinksa.co.za Website: www.cip-airshrink.co.za

43

Medium Voltage Products

Overhead Line Insulation Sleeve

AOPS

Technical Data

Properties Test Methods Typical Values
Tensile strength (MPa) GB/T 1040-92 ≥ 10
Elongation at break (%) GB/T 1040-92 ≥ 500
Dielectric strength (kV/mm) GB/T 1408-89 ≥ 20
Volume resistance (Ω.cm) GB/T 1410-2006 ≥ 1 x 1013
Dielectric constant GB/T 1409-2006 ≤ 3.0
Flammability (Oi) GB/T 2406-1993 ≥ 27
Microtherm flexility (-40°C, 4hrs) ASTM D 2671 No Cracking
Water absorption (%) GB/T 1034-98 ≤ 0.5

Description

AOPS has been designed to provide reliable insulation and protection on bare overhead line systems preventing electrical outages caused by accidental contact from trees, animals and other objects. Outages may also occur in windy conditions between power lines and when these lines are close to steel structures.

 

Features

  • Suitable for voltage up to 35kV
  • Prevent tapping by hooking and other means
  • Excellent UV and abrasion resistance properties resulting in outstanding resistance to weathering (harsh environments)
  • Erosion and tracking resistant
  • Quick and easy installation
  • Installation on live installation by means of specially designed tools
  • Red mastic sealant available for improved performance
  • Colours – red / yellow / green / black

AOPST1 – Application Tool

Dimensions

Product Sleeve Size (∅)
 Voltage Rating (kV)
 Conductor Size (mm²) Max Conductor OD (mm) Standard Length (m)
AOPS14/35 14 1 – 35 ≤ 70 12 20
AOPS18/35 18 1 – 35 95 18 20
AOPS20/35 20 1 – 35 120-150 22 20
AOPS28/35 28 1 – 35 185-240 30

20
AOPS38/35 38 1 – 35 ≥ 300 38

20

 

74 Technology Crescent, Klipriver Business Park, Klipriver

Tel: 011 868 3783  Fax: 011 868 3773

E-mail: office@airshrinksa.co.za Website: www.cip-airshrink.co.za

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